Prefabrication

Prefabrication

Prefabrication

Unlock efficiency and precision in your commercial construction projects with GMi's prefabrication services for drywall and framing. Our state-of-the-art facility and expert team deliver high-quality, pre-assembled components, reducing on-site labor, waste, and timelines. Choose GMi for a streamlined construction process that meets the highest standards of safety, quality, and sustainability. Transform your projects with the reliability and innovation that only GMi can provide.

Capabilities

  • Exterior Panelization
  • Light Gauge Interior Panels
  • Panelmax: furr downs, mullcaps, inside/outside drywall corners
  • Design: Fully coordinated panels & BIM Modeling
  • Prefabricated in-wall blocking
  • Roof/floor joist sections
  • Non-loadbearing & loadbearing
  • Bypass framing

Benefits

  • Schedule & Timeline: Prefabrication reduces on-site construction time, allowing projects to meet demanding deadlines and fast-paced schedules.
  • Quality: With components produced in a controlled environment and precision-engineered before installation, the quality of both the construction process and the finished product is elevated.
  • Safety: By minimizing time spent on-site, paired with the controlled offsite prefabrication environment, exposure to safety risks is reduced.
  • Customization: Prefabrication is adaptable to meet unique project specifications and design requirements, offering flexible and precise solutions.
  • Experienced Team: GMi’s highly skilled team and state-of-the-art facilities ensure superior craftsmanship and efficient execution.

Case Study

Lynn McKinney Elementary School

Lynn McKinney Elementary School, located in Aledo, TX is a ground-up two-story elementary school in Aledo, Texas. This addition to Aledo ISD is set to increase the district’s student capacity by expanding its space for grades K-5. The school will be able to accommodate 889 students once complete.

GMi prefabricated the panels for this project in our offsite facility.

Interested in more Education projects GMi has worked on? View here!

The Aledo ISD #7 project schedule was originally set for 12 months, with the school planned to open for the 2024-2025 school year. To meet this fast-paced deadline, GMi recommended using prefabricated exterior wall panels to the general contractor, Core Construction. After careful coordination, it was agreed that 50% of the exterior façade, excluding the storm shelter, would use prefabricated panels from GMi’s offsite facility in Southlake, Texas. As a result, GMi cut the 10-week framing and sheathing timeline by 60%, installing the prefabricated panels in just 15 days.

While the scheduling benefits of prefabrication are the most notable, other advantages include improved safety and quality. Offsite prefabrication allows for better control in a secure environment, reducing material handling, overhead work, and the risk of dropped object incidents. Additionally, GMi achieved 60% less time working with leading-edge fall prevention. Prefabrication also minimized variance during installation, leading to greater consistency.

For future projects, it is recommended that prefabrication be assessed as a key approach to achieving efficiency and safety.

  • City: Aledo, TX
  • Square Feet: 115,000
  • GC: Core Construction
  • Architect: PBK Architects, Inc.
  • Completed: Ongoing
  • Scope: 2-story ground up elementary school. GMi's scope included cold-formed metal framing, rough carpentry, gypsum sheathing, thermal insulation, fire and smoke protection, doors and frames, non-structural metal framing, gypsum board, acoustical ceilings, tectum panels, specialty ceilings, and acoustic wall panels.
Planning & Design
The planning and design phase of prefabrication at GMi is where innovation meets precision. Our expert team collaborates closely with clients to understand each unique project’s requirements and specifications. We then create a detailed and accurate plan that guides the entire prefabrication process, addressing potential challenges before production begins.
Prefabrication
Once the desired prefabrication needs are outlined, prefabrication can take place either onsite or offsite at GMi’s state-of-the-art facility in Southlake, Texas, with offsite boasting the greatest benefits. This controlled environment allows for efficient production, quality, and consistency for any project’s needs.
Delivery
Once prefabrication is complete, our project team coordinates the timely and secure delivery of your components. Utilizing strategic planning and reliable transportation, we ensure that all materials arrive on-site exactly when needed, minimizing delays and ensuring the smooth continuation of your project.
Onsite Installation
Once the prefabricated components are onsite and ready for installation, our expert crew quickly and efficiently begins installation. This streamlined process reduces labor costs and project timelines, ensuring a smooth and seamless integration with the rest of the construction. The result is a high-quality, precise build completed in a fraction of the time compared to traditional methods.
“
As a general contractor, partnering with GMi for the pre-fabrication of our exterior walls was a game-changer. Their attention to detail and commitment to quality allowed us to expedite our construction schedule significantly. The pre-fabrication process not only reduced on-site labor time but also ensured a higher level of consistency and precision in the final product. GMi’s expertise helped us stay on track and deliver a superior building. I feel we are just scratching the surface of the pre-fabrication process and look forward to continuing this successful collaboration on future projects!

Logan Spears, Sr. Project Manager, Core Construction

“
Prefabrication was a game-changer for our 30-story student housing. It significantly streamlined our schedule, improved quality control, and reduced on-site disruptions. The efficiency and precision of the prefabricated exterior walls exceeded our expectations, contributing to the success of the project.

Todd Mattocks, Sr. Project Manager, JE Dunn Construction

“
Prefabrication plays a critical role in reducing exposure, and in turn, minimizes the risk of injuries on the jobsite. At GMi, we're committed to improving quality, safety, and performance in everything we do—on and off the job. Prefabrication aligns perfectly with these values, allowing us to deliver safer, more efficient, and higher-quality projects.

Barry Corey, Vice President, GMi

Learn more

Interested in more prefabrication projects GMi has worked on?